Solve Modern Industry Challenges with
CI Precision

Weight sorting solutions from CI Precision support regulated manufacturing, research, and quality control environments. These systems help pharmaceutical and industrial teams improve precision, data integrity, and operational control from R&D through full-scale production.

Batch recovery savings

Batch Recovery: Recover Over 90% of Failed Batches

Failed batches can result in scrap waste, rework costs, and production delays. High-precision weight sorting solutions help manufacturers recover value by identifying conforming items within a failed batch.

By automatically sorting products by weight tolerance, manufacturers can typically recover over 90% of usable units, reducing waste while protecting output quality.

Benefits include:

  • Reduced scrap and rework costs

  • Improved First Pass Yield

  • Higher manufacturing efficiency

  • Better control over off-spec material

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Regulatory Compliance: Secure Electronic Records and Audit Trails

Maintaining compliance becomes difficult when manual weighing and paper records introduce error risk.

Our weight sorting solutions integrate with digital systems to create secure, time-stamped electronic records that support data integrity principles. Automated data capture reduces reliance on manual transcription and strengthens audit readiness.

Key capabilities include:

  • Electronic record capture at source

  • Time-stamped batch data

  • Secure audit trails

  • Improved traceability during inspections

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Maintain compliance

Automation in R&D

Reducing the costs of compliance with automation in R&D

Research and development teams require accurate measurement without diverting skilled technicians to repetitive tasks.

Our automated weighing and grading systems provide automated, attendant-free, 100% check weighing, enabling laboratories to maintain precision while reducing manual workload.

This supports:

  • Consistent validation data

  • Reduced technician intervention

  • Improved repeatability across trials

  • Lower compliance-related overhead

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Productivity Gains: Eliminate Manual Weighing Bottlenecks

Manual weighing and paperwork create bottlenecks in production environments.

By automating weighing, sorting, and data recording, weight sorting solutions streamline operations and reduce dependency on manual post-checking processes.

Operational improvements include:

  • Faster batch processing

  • Reduced production delays

  • Improved resource allocation

  • Clearer performance monitoring

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Maximise productivity

Weight sorting dosage

Weight Sorting Solutions for Any Dosage Form

Our weight sorting solutions are engineered to handle a wide range of product formats, including:

  • Tablets

  • Capsules

  • Soft gels

  • Mini-tabs

  • Fragile or friable products

Systems are designed to process different shapes and sizes without costly change parts or specialised tooling, helping manufacturers maintain flexibility across product portfolios.

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100% Inspection with Weight Sorting Solutions

Maintaining tight quality control requires complete visibility over every manufactured item.

Our weight sorting solutions enable 100% inspection regimes, automatically separating off-specification units while maintaining detailed electronic records.

This approach supports:

  • Reliable rejection of non-conforming items

  • Enhanced quality assurance processes

  • Stronger regulatory positioning

  • Improved return on investment

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Weight Sorting Challenges

Our Resources

Weight Sorting Resources and Insights

The latest updates and insights from our project team.
 

Whitepaper / Jan 2026

The benefits of a computerised dispensary

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Blog / May 2026

10 Ways Checkweighers Save Pharmaceutical Manufacturers Money

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Blog / Apr 2026

10 MES Features for Pharmaceutical Manufacturing Compliance

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News / May 2026

ERP Gateway Module for CI Precision’s MES Solution

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News / Apr 2026

Introducing the MX Weight Grader: Next-Gen Precision Sorting for Small Parts

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Our Work

Case Studies

Read how we are helping businesses like yours meet their challenges.

Automated Weight Sorting for Pharmaceutical Quality Control | Harwell Dosimeters

When Harwell Dosimeters wanted to control the manufacturing quality of their Alanine Pellets they chose CI Precision’s weight sorters to accurately weigh each pellet.

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100% weight-sorting of R&D capsule and tablet batches

As a leading CDMO, Almac Pharma Services partnered with multiple clients and needed flexibility in their quality control processes to carry out quick and accurate changeovers

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How Delft Solids Solutions Improved Measurement Accuracy

Delft Solids Solutions needed a highly sensitive analytical instrument that can be used in research experiments for precise measurements of very small amounts of material.

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Connect with Us

Connect with Us

Contact the CI Precision team today and book your individual project discovery session.

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